Case Studies

Having installed a Japanese-built Brother production cell at the end of 2019, comprising two 5-axis Speedio M140X2 mill-turn centres served by a Feedio vision-based robotic unit for component handling, Worthing subcontractor Roscomac has ordered a second identical cell. Due to be delivered in April 2021 by Brother’s sole UK agent Whitehouse Machine Tools, the latest
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Established in 1989, Mildenhall subcontractor CTPE (www.ctpe.co.uk) focuses on medium to large volume production of high precision components for the scientific, medical, electronics and defence sectors using 3- to 5-axis vertical machining centres (VMCs) as well as fixed- and sliding-head CNC lathes. To expand its prismatic machining capacity, in July 2020 the company invested in
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Established more than 30 years ago, Mildenhall subcontractor CTPE uses 3- to 5-axis machining centres as well as fixed- and sliding-head CNC lathes to manufacture complex, high precision components mainly for the scientific, medical, electronics and defence sectors. The latest addition to the plant list is a Biglia B 620 YS fixed-head turn-mill centre with
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A fundamental change to the way stainless steel pump bodies are machined by subcontractor Metaltech Precision Engineers is resulting in far-reaching benefits. They include a drastic reduction in set-up time that lowers economical batch size by a factor of four, shorter lead-times, faster cycle times, savings in the cost of tooling and less wear on
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Andover-based MRT Castings, which has long used robotic systems in its aluminium diecasting foundry, has started to introduce automation in the machine shop following the arrival of a Japanese-built Brother Speedio M140X2 5-axis mill-turn cell. It is fed automatically with raw material from an interlinked Feedio robotic handling system from the same manufacturer, the first
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At the beginning of November 2019, Whitehouse Machine Tools delivered to the Andover facility of MRT Castings, an aluminium diecasting and machining specialist, the first Brother Speedio R650X2 machining centre to be installed in Europe. The 30-taper machine is equipped with twin pallets carrying 4th-axis trunnions as well as Blum workpiece and tool probing to
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Headline Filters in Aylesford, Kent (www.headlinefilters.com) has taken a big step towards streamlining the manufacture of its components by adopting twin-spindle turning and 5-axis machining to reduce set-ups and take advantage of lights-out machining. The Biglia B750-YS installed at Aylesford. The longest component produced by the filter manufacturer is 380 mm. New process routes for
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Matching machine tool investment to the intended applications is something Crediton subcontractor Adaero Precision Components (www.adaero.co.uk) has done well over the years. The latest addition to its capacity, a WELE AQ1265 3-axis vertical machining centre with Nikken rotary table 4th axis, is no exception. The provider of the Taiwanese-built machine, sole agent Whitehouse Machine Tools,
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Traditionally a 3-axis vertical machining centre (VMC) user, Singer Instruments (www.singerinstruments.com) in Watchet, on the north coast of Somerset, installed its first 5-axis CNC machine – a Spinner U5630 – at the start of 2019 to streamline the manufacture of aluminium components. Cycle time savings have been dramatic and there has been a considerable reduction
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A direct-drive spindle motor and linear guideways on a milling centre enable high speed metalcutting, but that configuration does not lend itself to efficient machining of highly alloyed nickels like Inconel or Duplex and Super Duplex stainless steels. A gearbox drive and box ways are more appropriate, but they are difficult to find on smaller,
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